DETAILS FOR YOUR HF INSTALLATION

General Notes, a Work in Progress with Ongoing Additions

6/20/2000


I know from experience that HF and VHF operation does not affect the two computers in VW Vanagons 1989 - 1991.  The 1989 model has some electrical noise from the electric fuel pump but it is tolerable.   I worked the Russian island, Sak-Halin, just north of Japan twice while mobile.

 

Make sure your car is in very good repair, check the fan belts and general condition of the engine wiring.  It costs $80 to replace the VW alternator bearings at an auto-electric shop while a new unit from VW Parts is over $250 and difficult to find.  The bearings went out at 70,000 miles.

 

Replace or clean the battery terminals.  

 

The exhaust pipe is a great antenna transmitting noise into your HF radio.  While you have your hands dirty, ground the tip of the exhaust pipe to the frame but first clean the connecting points down to raw metal then after making the ground, protect these points with good weather proofing.  Most new cars have ground straps in the corner of the engine hood.  Remove the straps to inspect the ground points, clean and then replace.  

 

Your 100 watt output SSB rig needs over 20 amps of current at peak output.   After a few hours of transmitting you'll like to start up for the trip home so do yourself a favor,  install a new car battery or add a secondary battery.  You want to be mobile on the highway, not waiting for a tow truck.

 


 

Turning up the Alternator Charge

 

I'm writing this to myself as a reminder and for those who are fearless.  VW, unlike their German brothers, keep the charge rate under 12.5 volts.  Other VW folks told me to put a 100 amp silicon diode in series with the alternator rotor field to boost the alternator output an equivelant amount up to 14.5 volts maximum.  Sounds like an easy way to raise DC voltage as long as the battery is not overcharged.  I've measured other cars and find most to be as high as 14.5 volts at high engine idle and all lights turned on.  The VW measures about 12.5 VDC with a new battery and like new connections. 

 


 

Engine Noise

Corrections 3/12/2001

 

Richard Ulrich K2KOQ has this recommendation for ignition wires but the web site if off the air.

"...source for noise suppression wires that REALLY work.  I used them on a Ford Crown Vic... worked great.  Had a friend with a GMC that was so bad 2M FM didn't work! ...set of these wires fix it 100%.  You need to get the "CN" series wires."

richard@ulrich.com

http://www.richard.ulrich.com

 

Thanks for the excellent information  Richard.   73 ... Bill   
 

My experience follows: Engine noise is something most of us have to deal with so locate some braided cable for grounding strap.  This is similar to coax shield and is available in war surplus and very large electrical supply stores.  Mine is double woven and 1" across so it should last for a while and Radio Shack or marine (boat) supply houses have the terminal ends.  Check out marine supply stores first as they have some very serious hardware.

 

For starters, ground the tail pipe then each corner of the engine hood at the hinge location.  You might check under the hood of a new European car because most of them have this item.  Bypassing the electric fuel pump with .05 capacitors could be more difficult so you should consult your mechanic or other authorities.  All long conductors are great antennas so bypassing at each end might be helpful.     

 

I've heard that silicon promotes corrosion from the gases it emits while curing so use something else to protect connections from corrosion. 

Engine computers are out of my area.  You are on your own but there are occasional articles in QST mentioning individual cars that experience problems.   Oh yes, RFI is not limited to your neighbor's TV set, my 440 FM sigs get into the XYLs Mercedes up to two blocks away.   Well, at least I'll get the last word in and from a safe distance too .... yea !

 


 

Future Topics:

Battery Wires, size and routing

Cell mount and H.F. mount, the toughest part.

Tuner location and wire to antenna base.

Tuner lock-tune control box.  Needed to lock the tuner from changing.

Battery charge indicator.  Some add-on 12 volt analog meters draw 2 amps!  Radio Shack makes a very small DVM for $14 and runs forever on it's internal battery.   Permanently mounting this flat read out on the dash or radio is possible because of it's small size.